![]() ![]() Cutter can be resharpened upto 20 times.Ĭlean Burr Free cuts- good finished end cuts does not require facing operation. Pipe of 25 mm diameter with 1.6 mm thickness can be cut at just Rs. Per cut cost- Highly cost effective cutting. Also saw blade can be resharpened several times to use upto 275 mm diameter from 400 mm. In this process, the material melts along the contour to be cut with the laser beam, and the alloy produced during the cutting process is blown away by a high-pressure gas jet. Coated HSS saw blade can be used for cutting mild steel Tubes/pipes upto 4.5 mm thickness. Cutting with a laser beam ensures high quality of cut and is extremely precise. Pay Back Period- Payback period can be considered around 12 months considering- Increase in mill productivity, Saving on end finishing operations, Quick dispatches- fast turnover and low inventory of finished product, Better price from the market, Saving on excess length.Ĭutter used- Machine can adopt HSS and Carbide Tipped saws without any difficulty with in 3 to 5 min. Over all productivity- Mill speed can be increased from 60 mpm upto 120 mpm or 20 cuts per min of 6 met length if HF welder can support, means 100% productivity increase just by investing in ITL Fly Cut Off. Length accuracy- Tolerance of +/- 2 mm can be obtained at moderate mill speed, means material saving on each cut. Higher yield- In case if defective portion is observed, cutting can be delayed to avoid defective portion in the cut length. This video tells you how to fly cut metal with fiber laser cutter.If you also want this machine, please contact us to get quotation.Email: graceguolasermen. The influences of the cutting parameters. Test Sample—Tube/ Pipe test sample can be obtained automatically at definite interval of desired length or can be cut any time when mill is running. A simulation model of the 3D surface topography in ultra-precision flycutting machining is built in this paper. Machine has independent PLC Panel and control panel.Įasy to operate—Program has been designed in such a way that any very few information to be fed in HMI Screen. ![]() The tool can also be used for one edge cutting applications.ECO Friendly- Worlds’ first energy efficient Fly Cut Off, using less than 50 % power.įastest retrofitting- Existing mills can be equipped with this Burr Free Cold Cut Fly Cut Off just in 2 days. Due to multiple cutting edges short machining times are possible despite a large number of teeth. Tool with three cutting edges for face milling a spline tooth. The insert cartridges can be adjusted via fine pitch adjustment screws. While the main cutting edges cut the tooth flanks, chamfering is carried out by the inserts. Rotary face milling of coupling members with parallel workpiece tool axes. This ensures that the rough and finishing cutters are set correctly. Here the advantage lies in the small trajectory radius of only 45 mm and the precise fitting position. The cartridges are adjustable and can be replaced in case of broken or worn inserts.Ĭompact fly-cut milling cutter with direct insert seats. This method is significant for machining optical crystals. Milling cartridge tool with three cutting edges, two rough cutters and one finishing cutter. to achieve submicron cutting depth setting is presented for the flycutting machine tool. Axial and radial adjustment is possible for all milling cartridges. Ground Ground Broached Flycut Machining Method Figure 3 Effect of Method of Machining Notch a. Three finishing cutters are used for machining the secondary sensor face gearing. Laser head performs the cutting without lifting up and maintains a continuous high speed which. Two rough cutters and one finishing cutter are used for side cutting applications. Fly Cut is a technology for high-speed cutting application. Tool costs are in the extremely moderate range since most of the time inserts with multiple cutting edges are used.Ĭombination tool for face and side cutting. The use of insert milling cutters offers significant advantages for smaller to medium-sized tooth geometries when compared to the rather expensive hobbing machines, which require additional steps for resharpening and coating. Planoform 650 Ultra Precision Diamond Flycutting System Heavy-duty machine platform designed for single point diamond flycutting of plano surfaces in non-ferrous materials requiring optical quality surface and flatness characteristics. ![]() The fly-cut milling process facilitates cost-effective manufacture of gearing when using corresponding machines (hobbing machines, combination lathes, lathes with driven tool).
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